Vending machines in the CNCmachining industry – the MATRIX system fromIscar
ISCAR – MATRIX manufacturer business profile As an established manufacturer in the field of cutting tools, Iscar focuses on developing andproviding solutions for specialized metalworking applications. Their portfolio includes a widerange of tools, from cutters and drills to advanced turning tools.In this article, we will focus on one of the more interesting aspects of Iscar’s business – theirvending machines. Although the concept of vending machines may sound a bitunconventional in an industrial context, these systems are revolutionizing the way tools aremanaged in a manufacturing environment, offering unique solutions for tool availability,control and efficiency of tool use. MATRIX tool management system The MATRIX system, developed by ISCAR, is an asset management platform thatrevolutionizes the organization and access to tools in a manufacturing environment. It ismuch more than a traditional warehouse; MATRIX is an integrated system that usesautomation to track, manage and deliver tools in real time. Its implementation, like SIMGdynia’s, helps streamline manufacturing processes by providing immediate access toneeded resources. A key feature of MATRIX is its ability to automatically record consumptionand adjust supply, minimizing the risk of downtime due to tool shortages. With this system,companies can significantly reduce costs associated with overstocking and better planpurchases, leading to increased overall operational efficiency. MATRIX system capacity The MATRIX system from ISCAR features impressive flexibility in storing tools of differentsizes and shapes, thanks to drawers of varying heights, ranging from 50 mm to 125 mm.This versatility is key when it comes to handling a wide range of parts, including inserts,gauges and larger accessories. In addition, the Jumbo drawer option, one of many availableconfigurations, allows for the safe storage of heavier tools, with a maximum load of up to 90 kg per drawer. This specification is a testament to the robust design of the system, which isable to adapt to a variety of storage needs, from lightweight components to heavier tools. Specification The MATRIX system from ISCAR incorporates a number of technological solutions thatsignificantly raise the standards for tool management in an industrial environment. The userinterface is intuitive and available in two versions: TOUCH and POD. The TOUCH version,equipped with a standalone PC, a 17-inch touchscreen and an advanced UPS protectionsystem, provides reliability and ease of use. The POD version, designed as an additionalextension, allows integration with existing systems.MATRIX is also equipped with an Auto-Lock mechanism that secures containers when thedrawer is closed, providing additional security and control of assets.Solutions such as RFID and fingerprint readers are also available, enhancing security andallowing precise tracking of tool usage.The cabinet frame includes adjustable legs and a removable front panel for easy forkliftaccess, making it easy to install and maintain the system. The cabinet dimensions,construction materials and color options are designed with durability and aesthetics in mind,and all manufacturing is done in accordance with ISO9001-2008 standards, guaranteeingcertified quality. Summary – What benefits the MATRIX system from Iscar has brought to SIM Gdynia The implementation of the MATRIX system from ISCAR at SIM Gdynia has significantlycontributed to the improvement of resource management. The automation of tool supply,offered by MATRIX, has reduced production downtime by continuously supplying thenecessary tools. Directly translating into greater operational efficiency and reducedinventory costs by precisely matching supplies to current needs.The system’s security features, such as the Auto-Lock mechanism and integration with RFIDtechnology and fingerprint readers, have strengthened control over inventory and minimizedthe risk of unauthorized access or loss. This has enabled our organization to better manageresources and increased overall control over production processes.The positive impact of MATRIX on SIM Gdynia also manifested itself in better workflow andgreater employee satisfaction. Easy access to tools and streamlined work proceduresincreased the efficiency of the team. As a result, not only did we see financial benefits, butalso the morale of our staff improved significantly, which is important for maintaining highproductivity and quality of work.
Enforce Tac 2024 – defense and security industry conference
What is Enforce Tac and how did it go in 2024? Enforce Tac 2024 was a landmark event in the calendar of international trade fairs focused on the latest technologies and solutions in the defense and security industry. Taking place in the heart of Europe for a full three days, the fair brought together prominent experts, innovators, and representatives of the military and public security sector from different corners of the globe. In an atmosphere focused on the exchange of knowledge and experience, Enforce Tac 2024 showcased cutting-edge technological developments, opening the door to the future of security on a global scale for attendees. In addition to exhibiting the latest weapons systems, specialized vehicles, surveillance and reconnaissance technologies, the fair hosted deep discussions on the direction of the sector, the challenges facing the world today, and how new technologies can be adapted to provide greater security on a national and international level. Profile of participants and atmosphere of Enforce Tac 2024 Gathering more than 12,000 professionals and experts from 86 countries, Enforce Tac 2024 became a place for international cooperation and exchange of ideas. The fair attracted a broad spectrum of participants, including representatives from government security agencies, armed forces, defense manufacturing companies, technology startups, as well as independent security experts and analysts. The unique, discreet atmosphere of the event, combined with the highest level of professionalism and exclusivity, created an ideal environment for open, yet deeply substantive discussions. Both exhibitors and visitors had a unique opportunity to make valuable business contacts, exchange experiences and discuss potential directions for development and cooperation. Enforce Tac’s distinctive atmosphere – focused on innovation, technology and the future of defense – confirmed its status not only as a venue for showcasing achievements, but above all as a platform for fostering international development and cooperation in the security sector. Innovations and dominant trends at Enforce Tac 2024 Weapons and ammunition At Enforce Tac 2024, one of the most heavily trafficked sectors was the presentation of advanced weapons solutions, including modern small arms systems, artillery and specialized ammunition. Innovations on display included, among others, modular systems that allow weapons to be quickly adapted to a variety of operational tasks, as well as munitions with intelligent warheads capable of accurately hitting targets while minimizing casualties. Vehicle innovations The unmanned vehicle (UxV) sector, including both land-based (UGV), airborne (UAV) and sea-based (USV) platforms, showcased the latest developments in autonomy, survivability and interoperability. The focus was on vehicles capable of operating in complex urban environments and difficult terrain, offering support for reconnaissance and logistics operations, as well as direct combat support. Demonstrations also included autonomous systems capable of autonomously carrying out reconnaissance missions and executing attacks on designated targets without direct operator supervision. Vision technologies and optoelectronics Recent developments in thermal imaging, night vision and optoelectronic technologies highlighted their growing role in modernizing targeting, reconnaissance and surveillance systems. Developments in these technologies make it possible to operate in all lighting and atmospheric conditions. Innovations in this field included miniaturization of systems, increased resolution and sensitivity of detectors, and integration with artificial intelligence systems for automatic target identification and classification, among others. Scope of special events Enforce Tac 2024 was distinguished by a wealth of special events that provided attendees with unique experiences and insights into the practical application of the technologies on display. Workshops and seminars focused on the latest strategies in defense, crisis management and cyber security, while panel discussions with renowned experts focused on the future of military technology, challenges in implementing autonomous systems, and ethical aspects of using new technologies in armed conflict. Enforce Tac Village and BLACKBOX were key areas where participants had the opportunity to experience first-hand the latest weapon systems, unmanned vehicles and optical technologies. Enforce Tac Village offered dynamic demonstrations in realistic operational scenarios, while BLACKBOX allowed equipment to be tested in conditions similar to real missions, including low-light or thermal imaging technology, allowing for a full assessment of their functionality and performance. SIM Gdynia’s participation in Enforce Tac 2024 As a manufacturer of drone components, silencers and enclosures for electronic systems, keeping an eye on the latest trends and technologies is essential to maintaining our competitiveness in the market. The event allowed us to delve deeper into the future requirements of the defense and security sector, which is invaluable for further development and innovation in our products.
We are investing in modern, cost-effective and environmentally friendly solutions
New Mercedes-Benz Tractor We are deeply committed to sustainable development, which encompasses all aspects of our business. In line with this philosophy, we have made investments that go beyond advanced machine tools and tools to include our means of transportation. It is with great pride that we present our latest acquisition, the Actros L 1848 tractor-trailer from Mercedes-Benz, which represents an important step in meeting our environmental and economic commitments. High Standards with Actros L 1848 The purchase of the Actros L 1848 demonstrates our commitment to maintaining high technological standards, in line with our customers’ expectations and our agreements and understandings. This investment not only underscores our commitment to occupational comfort and safety, but also our commitment to environmentally friendly technologies. From an economic perspective, the Actros L 1848 is a significant step toward reducing operating costs, offering the fuel efficiency and reliability crucial to our transportation fleet. Elegance in company colors Our new vehicle not only meets high functional and environmental standards, but also serves as an excellent showcase for our company with its impressive appearance in corporate colors.
What is TEM deburring and what benefits does it bring to Polish industry?
Definition and importance of TEM deburring TEM (Thermal Energy Method) deburring is an advanced method of removing burrs and deburring from metal parts, which plays a key role in precision machining. The process involves placing the workpiece in a hermetically sealed chamber into which a mixture of combustible gases (e.g., methane, hydrogen) and oxygen is introduced. Ignition of this mixture causes a rapid rise in temperature to about 3,500°C, resulting in effective burning and deburring. The key aspect is to precisely control the diffusion of heat to ensure even removal of unwanted elements without damaging the workpiece. The process is scientifically classified as a “thermal-chemical deburring process” and is assigned to the “chemical removal” process subgroup according to DIN 8590. TEM deburring at SIM Gdynia: a technological advantage At SIM Gdynia, TEM deburring is used to achieve exceptional precision in component manufacturing. Thanks to this technique, we can effectively remove burrs from the most complex and hard-to-reach areas, where mechanical means would fail. This process makes it possible to achieve smooth and even surfaces, which are essential for advanced applications such as components in hydraulic and pneumatic systems or components in the aerospace and defense industries. As a result, we offer products of the highest quality and precision, putting us at the forefront of innovation in the metalworking industry. Advantages of TEM deburring for industry TEM deburring, being a “thermal-chemical” process, offers unique advantages for industry. The process allows simultaneous removal of external and internal burrs in a single machining cycle, which ensures the reliability of the process. It does not affect surface structure, which is important for plastic parts. The process offers unparalleled cleanliness and cycle speed for high production volumes, while also having low energy costs. TEM deburring is particularly useful for cast and turned parts and distribution blocks, as well as in the production of components for hydraulic and pneumatic valves. Material limitations in TEM deburring While TEM deburring is effective for many materials, there are some limitations to its use. First and foremost, the process is not recommended for metals such as magnesium, due to its tendency to burn uncontrollably and its low flash and melting points. Similarly, titanium is also ruled out due to its very high boiling point (3535 °C), making it unsuitable for the process. In addition, high-temperature resistant materials often used in the aerospace industry, such as zirconium, are also not suitable for TEM deburring. These material limitations require manufacturers to use other processing methods for these specific materials. Gaseous fuel sources in TEM deburring Various types of gaseous fuel sources are used in TEM deburring. The main fuel gases used in these machines are methane, natural gas or hydrogen. There are three main ways to deliver these gases to the machine: a gas and oxygen bundle, a natural gas compressor combined with an oxygen bundle, and a natural gas compressor with an oxygen tank. The choice of the appropriate fuel source depends on machine specifications and process requirements. Post-gratification process at SIM Gdynia: Washing and anti-corrosion coatings At SIM Gdynia, the post-burring process includes thorough washing of components to remove iron oxide deposits after the TEM deburring process. The cleaning technique is adapted to the type of material – we use pH-neutral cleaning with ultrasonic support for steel and cast iron, and other methods for aluminum and zinc. After the cleaning process, we apply anti-corrosion coatings that provide long-term protection and preserve the material properties of the components. This extra attention to detail ensures that our products meet the highest standards of quality and durability. Summary In conclusion, TEM deburring technology, although relatively rare in Polish industry, represents a significant advance in precision machining. It enables efficient deburring of various materials, while minimizing the impact on their properties. Few companies in Poland have advanced TEM deburring machines, making this technology particularly valuable to those who rely on it. It is a direction that is sure to grow in importance, representing the future of innovation and manufacturing excellence.
SPECTROMAXx Spectrometer: What is it and how is it revolutionizing the study of the chemical composition of metals?
What is the SPECTROMAXx spectrometer? The SPECTROMAXx spectrometer is a highly advanced analytical instrument that plays a key role in the precise analysis of the chemical composition of metals. As an ARC/SPARK OES (Optical Emission Spectrometry) device, the SPECTROMAXx spectrometer uses the optical emission spark spectrometry technique. This is a process in which a spark generated between a sample and an electrode causes the emission of light at different wavelengths, which are then analyzed by the spectrometer system. This analysis makes it possible to identify and quantify the elements present in the sample. The importance of the SPECTROMAXx spectrometer in industry is enormous. It is invaluable in quality control of materials, identification of unknown metal, and research and development of new alloys. Its applications are wide-ranging and include a variety of industrial sectors, from ferrous and non-ferrous metal foundries to metal processing plants and advanced research laboratories. The device provides fast, accurate and reliable results, which is key to maintaining high standards of product quality and safety. Introduction to SPECTROMAXx An innovation in materials analysis, the SPECTROMAXx spectrometer is an essential tool for advanced industrial laboratories. The tenth generation of this instrument has introduced a number of significant improvements that raise the standards for accuracy and precision in analysis. New factory calibrations, expanded element selection ranges and optimized source excitation parameters significantly improve detection limits (LODs). These enhancements make SPECTROMAXx more versatile and effective for testing a wide range of materials. The modernity and innovation of SPECTROMAXx manifests itself not only in its analytical capabilities, but also in its convenience of use and reliability. Improvements made in the tenth generation of the spectrometer reflect the growing demands of the metallurgical industry and the need for faster, more efficient testing tools. The SPECTROMAXx not only meets these challenges, but also sets new standards in the analysis of the chemical composition of metals, making it a key tool for engineers, technicians and scientists in metallurgy and materials science. Technical specifications and features The result of advanced research and development, the SPECTROMAXx spectrometer offers an impressive set of technical specifications and features that reinforce its position as one of the leading instruments in the metal chemical composition analysis industry. New tenth-generation features The tenth-generation SPECTROMAXx is distinguished by completely new factory calibrations that are aligned with the latest industry standards and requirements. Expanded calibration ranges allow for even more accurate analysis of a wider range of elements, which is particularly important in industries where high precision is required, such as aerospace and medicine. Optimized source excitation parameters, which are key in spark spectrometry, contribute to improved limits of detection (LODs), enabling the identification and quantification of even the smallest trace amounts of elements. These improvements make SPECTROMAXx more precise and reliable than ever before. Optics and sensors The basic version of the SPECTROMAXx uses innovative single air optics that, combined with CCD sensors, provide high resolution and precise spectral analysis. This sensor technology is proven and valued for its exceptional resistance to fluctuations in ambient temperature, which is key to maintaining stable measurement conditions and reliable results. The spectrometer covers the wavelength range from 233 nm to 670 nm, enabling analysis of a wide range of elements. The new version of the SPECTROMAXx Advanced, on the other hand, adds new UV optics, equipped with four high-resolution CMOS detectors that enable even more accurate spectral analysis, especially in the short wavelength range, which is important for identifying certain elements and their isotopes. iCAL 2.0 ARC/SPARK OES Analyzer The new SPECTROMAXx with iCAL 2.0 ARC/SPARK OES Analyzer represents the technological pinnacle in the field of optical emission spark spectrometry. Its hallmarks are first and foremost proven accuracy and exceptional speed, which are crucial in industrial environments where time and precision are at a premium. The instrument’s rapid standardization minimizes the time required to prepare for analysis, which significantly impacts overall laboratory productivity. In addition, minimal gas consumption and low maintenance costs make the SPECTROMAXx both an economical and environmentally friendly choice for many companies. This combination of features makes SPECTROMAXx with iCAL 2.0 not only a high-tech tool, but also a practical and cost-effective solution for the metal industry. Applications in the metal industry and foundries The SPECTROMAXx spectrometer finds its application in a number of critical areas of the metal and foundry industry, playing a fundamental role in ensuring quality and meeting industry standards. In metal production, where precise chemical composition analysis is essential for maintaining material properties, the SPECTROMAXxx is a key tool. The instrument is used to determine all elements used in the metal industry, including detailed trace analysis of elements such as carbon, phosphorus, sulfur and nitrogen, which are key to the mechanical properties and corrosion resistance of metals. In ferrous and non-ferrous metal foundries, where high precision is required to identify alloy composition, the SPECTROMAXx enables fast and accurate analysis, ensuring that each batch of castings meets established specifications. With its ability to quickly scan a wide range of components, the spectrometer is invaluable in the quality control process, enabling instant detection and correction of any inconsistencies in chemical composition. Its application also extends to metal processing plants, where composition analysis is crucial to ensure compliance with technical requirements and safety of final products. Performance and efficiency The new generation of the SPECTROMAXx spectrometer excels in performance and efficiency, earning it industry recognition. Spark parameter optimization, introduced in the latest version of the instrument, allows for a 12 percent reduction in measurement time, which is crucial in the fast pace of modern laboratories. This feature is particularly important in situations where response times directly affect production processes, allowing for faster analysis and reduced downtime. Reduced consumption of consumables translates into lower operating costs and reduced environmental impact, an important aspect in today’s world where there is an increasing focus on sustainability. The SPECTROMAXx spectrometer also features high repeatability, reproducibility and reliability of results. The ability to produce consistent and reliable results every time is invaluable in industries where every
SIM Gdynia visit to Interlift 2022 trade fair in Augsburg
New Horizons Our trip to Germany in April 2022 opened new horizons for us. Not only was it an opportunity to meet with our customers, but it was also a great chance to attend the leading trade fair for the crane industry – Interlift 2022 in Augsburg. As the industry’s leading event, Interlift brings together manufacturers and suppliers of elevators, components and accessories, giving us a unique opportunity to learn about the activities of other companies and open up new opportunities. New Look The visit to Interlift 2022 was particularly significant in the context of our recent investments in SIM Gdynia. A few months ago, as we reported in the “Events” section of our website, our machine park was enriched with a new carousel lathe. This significant upgrade has allowed us to expand our capabilities for machining large parts. We enthusiastically shared this information with potential new customers at the fair, highlighting our production capabilities and expansion plans. Interlift 2022 The Interlift 2022 trade fair became a platform for us to exchange experiences, gain knowledge about the latest trends and technologies in the crane industry, and establish new business relationships. For us at SIM Gdynia, active participation in such events is not only an opportunity to present our achievements, but also a valuable chance to further develop and expand our scope of operations.
SUBCONTRACTING 2023 trade fair in Poznan, Poland
Back to the SUBCONTRACTING Fair After a two-year hiatus due to global events, we were delighted to return to Poznan for the SUBCONTRACTING Industrial Cooperation Fair. This event, held on June 2, 2023, was a fantastic opportunity for us to showcase our latest manufacturing and technological capabilities. Bigger Stand, More Possibilities This year, our presence at the fair was particularly significant – we exhibited in a larger group than ever before. Our team, consisting of representatives from various SIM Gdynia departments, allowed visitors to our booth to gain a deeper understanding of what we offer. Through direct dialogue with potential customers, we were able to accurately present our skills, specializations and the latest developments in CNC machining and other advanced technologies. Meetings with Business Partners The fair was also an excellent opportunity to meet with our existing business partners. We value long-term relationships and events such as the SUBCONTRACTING trade show give us the opportunity to maintain and strengthen these ties. We were delighted to meet face-to-face again and discuss our cooperation and future plans.
Time for change
Decisions in Production At SIM Gdynia, we fully understand that progress and innovation are key to maintaining our competitiveness in the market. For this reason, we have decided to make significant changes to our production facility. New Machines, New Possibilities As part of these changes, two older machine tools have been removed from our production floor. These machines have played an important role in our production process over the years, but in the face of a rapidly changing market and the increasing demands of our customers, we decided it was time to replace them with more modern units. The new machines will not only enrich our machine park, but also increase the efficiency, precision and quality of the components we produce. Welcome to the New Machine Park! We encourage all interested parties, including our customers and partners, to familiarize themselves with the list and technical data of the new machine tools. This information is regularly updated in the “Machine Park” tab. The available list contains detailed information about the capabilities and specifications of the new machines.
First aid training
Training Priority At SIM Gdynia, safety in the workplace is our top priority. We don’t limit ourselves to accident prevention, but also place great emphasis on emergency response skills. For this reason, on June 15, 2023, we organized an in-depth first aid training for our employees. Deepening Knowledge and Practical Exercises This training gave our team the opportunity not only to deepen their theoretical knowledge, but also to participate in practical exercises. Among them were cardiopulmonary resuscitation (CPR) techniques and the use of an AED defibrillator, a key device in heart attack situations. We emphasize that the defibrillator is permanently available on our premises. Improving First Aid Skills This training is part of our broader initiative to raise employee awareness and skills in first aid. We believe that every employee should have basic skills that can be crucial in medical emergencies. These trainings not only enhance safety, but also build a sense of community and responsibility within our team. Our Commitment Our first aid training activities demonstrate our commitment to creating a safe and healthy work environment. At SIM Gdynia, we constantly strive to ensure that our employees are prepared to act in all circumstances.
Germany Trade & Invest obout SIM Gdynia
Export Industrial Power As SIM Gdynia, we are proud of our prominent role in the international industrial arena, as recognized by Germany Trade & Invest. We specialize in advanced CNC technology and component manufacturing for various industries. Our impressive export capacity, with about 80% of our products going abroad, a significant portion of which goes to Germany, is a testament to our close and fruitful business relationship with the country. Export Success The Germany Trade & Invest website published a detailed article in which our President, Anna Szczypek, talks in detail about SIM Gdynia’s activities in foreign markets. In her remarks, Ms. President emphasizes the strategic importance of exports for our company, and discusses specific activities and strategies that contribute to our international success. This is an excellent opportunity to understand the dynamics and scope of SIM Gdynia’s activities in global markets and to appreciate the impact we have on the Polish economy, especially in the context of cooperation with Germany. Unique Look The article, available on the Germany Trade & Invest website, provides valuable information about our development and impact on the international industrial market. It provides unique insight into our export strategies and the importance of building strong trade relations. We encourage you to read the full text on the Germany Trade & Invest website to get a complete picture of our activities and impact on the global market.
